Wevision for Automotive

Vision AI for zero-defect automotive manufacturing

Vision AI for zero-defect automotive manufacturing

High-precision imaging and deep-learning inspection that eliminates structural, dimensional, and assembly defects before they become field failures or full-scale recalls.

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PROBLEM
PROBLEM

Where Our Customers Need the Most Support

Where Our Customers Need the Most Support

Structural Weld Defects

Micro-cracks, pores, incomplete fusion, and hidden weld inconsistencies are nearly impossible to catch manually — yet they determine vehicle safety.

Structural Weld Defects

Micro-cracks, pores, incomplete fusion, and hidden weld inconsistencies are nearly impossible to catch manually — yet they determine vehicle safety.

Dimensional variation

Subtle deviations in body panels, brackets, frames, and sub-assemblies cause misfits, NVH issues, rattling, alignment problems, and rework spikes.

Dimensional variation

Subtle deviations in body panels, brackets, frames, and sub-assemblies cause misfits, NVH issues, rattling, alignment problems, and rework spikes.

Assembly errors

Fast-moving lines create high risk of skipped steps, improper fastening, incorrect torque, or missing clips and connectors — leading to warranty failures.

Assembly errors

Fast-moving lines create high risk of skipped steps, improper fastening, incorrect torque, or missing clips and connectors — leading to warranty failures.

WHAT WE OFFER
WHAT WE OFFER

[02]

[02]

Solutions

Solutions

Solutions

©2025

©2025

Our multi-sensor vision-AI stack delivers structural, dimensional, and assembly-grade verification at full production speed, using high-resolution vision, depth mapping, and geometric AI to eliminate safety-critical defects.

Our multi-sensor vision-AI stack delivers structural, dimensional, and assembly-grade verification at full production speed, using high-resolution vision, depth mapping, and geometric AI to eliminate safety-critical defects.

1

Multi-Angle Weld Integrity Analysis

We combine HDR imaging, laser triangulation, and reflectance mapping to reconstruct weld beads. Deep-learning models assess shape, penetration, porosity, and crack risk, while micro-shadow and reflectance cues reveal subsurface defects unseen by AOI.

HDR weld imaging

Laser-line triangulation

Porosity & crack-risk scoring

An Industrial Grade Manufacturing Unit

1

Multi-Angle Weld Integrity Analysis

We combine HDR imaging, laser triangulation, and reflectance mapping to reconstruct weld beads. Deep-learning models assess shape, penetration, porosity, and crack risk, while micro-shadow and reflectance cues reveal subsurface defects unseen by AOI.

HDR weld imaging

Laser-line triangulation

Porosity & crack-risk scoring

An Industrial Grade Manufacturing Unit

1

Multi-Angle Weld Integrity Analysis

We combine HDR imaging, laser triangulation, and reflectance mapping to reconstruct weld beads. Deep-learning models assess shape, penetration, porosity, and crack risk, while micro-shadow and reflectance cues reveal subsurface defects unseen by AOI.

HDR weld imaging

Laser-line triangulation

Porosity & crack-risk scoring

An Industrial Grade Manufacturing Unit

2

Pixel-Level Alignment Analysis

We capture detailed geometric profiles using structured light and depth fusion. AI detects millimeter and sub-millimeter deviations across panels, mounts, and frames, with automated tolerance scoring that adapts to each part and location.

Structured-light capture

Micro-variance analysis

Adaptive tolerances

2

Pixel-Level Alignment Analysis

We capture detailed geometric profiles using structured light and depth fusion. AI detects millimeter and sub-millimeter deviations across panels, mounts, and frames, with automated tolerance scoring that adapts to each part and location.

Structured-light capture

Micro-variance analysis

Adaptive tolerances

2

Pixel-Level Alignment Analysis

We capture detailed geometric profiles using structured light and depth fusion. AI detects millimeter and sub-millimeter deviations across panels, mounts, and frames, with automated tolerance scoring that adapts to each part and location.

Structured-light capture

Micro-variance analysis

Adaptive tolerances

3

Optical-Flow & Torque Verification

High-speed vision tracks tool, fastener, clip, and component movement using optical-flow and temporal modeling. AI verifies torque signatures, presence, alignment, and assembly sequence, detecting skipped steps or improper assembly before the unit moves down the line.

Action recognition

Torque validation

Presence & alignment AI

3

Optical-Flow & Torque Verification

High-speed vision tracks tool, fastener, clip, and component movement using optical-flow and temporal modeling. AI verifies torque signatures, presence, alignment, and assembly sequence, detecting skipped steps or improper assembly before the unit moves down the line.

Action recognition

Torque validation

Presence & alignment AI

3

Optical-Flow & Torque Verification

High-speed vision tracks tool, fastener, clip, and component movement using optical-flow and temporal modeling. AI verifies torque signatures, presence, alignment, and assembly sequence, detecting skipped steps or improper assembly before the unit moves down the line.

Action recognition

Torque validation

Presence & alignment AI

IMPACT
IMPACT

Rooted in precision, we rely on measurable results.

Rooted in precision, we rely on measurable results.

99.95%

Accuracy

Pixel-level defect detection using multi-spectrum and geometric-AI pipelines.

99.95%

Accuracy

Pixel-level defect detection using multi-spectrum and geometric-AI pipelines.

99.95%

Accuracy

Pixel-level defect detection using multi-spectrum and geometric-AI pipelines.

16,500+

Images per Second

Real-time, high-speed inspection that eliminates quality bottlenecks and increases throughput instantly.

16,500+

Images per Second

We support founders to make their mark

16,500+

Images per Second

Real-time, high-speed inspection that eliminates quality bottlenecks and increases throughput instantly.

25+

Areas Covered

Weld and structural inspections, body panels, fasteners/torque, underbody systems, engine bay, and interior assemblies.

25+

Areas Covered

Weld and structural inspections, body panels, fasteners/torque, underbody systems, engine bay, and interior assemblies.

25+

Areas Covered

Weld and structural inspections, body panels, fasteners/torque, underbody systems, engine bay, and interior assemblies.